Job Title: Process Engineer Location: Birmingham Metro Area, AL Duration: 12 Months Pay Rate: $35-$38.78/hr on W2
Responsibilities:
Lead continuous improvement (CI) initiatives using Lean Manufacturing and Six Sigma methodologies to streamline processes, remove waste, and improve overall efficiency
Implement and maintain 5S workplace organization programs to create clean, organized, and efficient manufacturing environments that support productivity and safety
Prepare and manage Requests for Quotations (RFQs) and Requests for Proposals (RFPs) for new equipment, tooling, and manufacturing systems to support capacity expansion and process optimization
Order and install equipment and coordinate procurement activities working closely with suppliers to ensure timely delivery and compliance with technical specifications
Define and optimize factory layout configurations to improve material flow, reduce transportation waste, and maximize space utilization for current and future production needs
Develop, document, and maintain Standard Operating Procedures (SOPs) for manufacturing processes to ensure consistency, quality, and compliance across production lines
Create and implement Manufacturing System Design tools including process maps, ergonomic analysis, yamazumi and work instructions to support operator training and process standardization
Conduct time studies, capacity analyses, and bottleneck identification exercises to support data-driven decision making for process improvements
Collaborate with cross-functional teams including production, quality, maintenance, and safety to implement integrated solutions that enhance overall equipment effectiveness
Candidate Qualifications:
Strong technical background in manufacturing engineering, industrial engineering, or mechanical systems with emphasis on process optimization
Proven ability to apply Lean Manufacturing principles including value stream mapping, waste elimination, and continuous flow to real-world production environments
Experience conducting root cause analysis and implementing corrective and preventive actions to address process variability and quality issues
Experience in creating technical documentation including process flows, layout drawings, equipment specifications, and standard operating procedures
Project management skills with ability to coordinate multiple improvement initiatives simultaneously while meeting deadlines and budget constraints
Excellent communication skills to collaborate effectively with production teams, equipment vendors, contractors, and management stakeholders
Data-driven mindset with ability to analyze production metrics, identify improvement opportunities, and measure results of implemented changes
Demonstrated experience contributing to innovation-focused projects, including development of new products, systems, workflows, or construction methodologies.
Proven ability to generate and implement innovative ideas, improving design efficiency, constructability, automation, or manufacturing integration.
Background working in new project development, pilot programs, or early stage project environments where requirements evolve rapidly.
Comfortable operating in a startup-like or entrepreneurial environment, characterized by fast decision-making, limited precedent, and high ownership.
Strong collaborator with the ability to communicate and work with cross-functional disciplines, including Engineering, Manufacturing, and Innovation.
High attention to detail, balanced with a solution-oriented and forward-thinking mindset.
Self-starter, hands-on and collaborative in achieving results
Able to distill, package, and present complex information in a clear, concise, and compelling manner
Process and goal-oriented while comfortable with complexity and ambiguity
Education:
High School Education Degree or equivalent
Key Required Competencies and Experience:
1-3 years of experience in process engineering, manufacturing engineering, or continuous improvement roles within manufacturing operations
Hands-on experience implementing Lean Manufacturing or Six Sigma projects with documented results in waste reduction, cycle time improvement, or cost savings
Lean Six Sigma Green Belt or Black Belt certification is highly advantageous
Proficiency with CAD software (AutoCAD) for layout design and equipment specification is also a big advantage
